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CAT-INJ4-FMI5 serious Caterpillar ›

Cylinder 4 Injector - Current Below Normal / Open Circuit

My Garage →
Can I Drive?
Yes, But Fix Soon
DIY Difficulty
advanced
Estimated Cost
$400-$1800

What does CAT-INJ4-FMI5 mean?

The CAT-INJ4-FMI5 (Caterpillar) diesel fault code means: Cylinder 4 Injector - Current Below Normal / Open Circuit. This is a serious severity code.

Common Symptoms

  • Check Engine Light with rough idle
  • Dead cylinder / misfire on affected cylinder
  • Power loss and black/white smoke
  • Engine derate

Probable Causes (Ranked by Likelihood)

  • Injector solenoid coil open Very Likely
  • Open wire from ECM to injector Likely
  • Connector pin issue at valve cover pass-through Likely

Step-by-Step Diagnostic Procedure

  1. With CAT ET, run cylinder cutout test; the affected cylinder will not change RPM.

  2. Remove valve cover; inspect injector wiring for chafe, disconnected pins, or corrosion.

  3. Ohm the injector solenoid per CAT spec (typically under 1 ohm). Open reading confirms coil failure.

  4. Replace injector if coil is open; repair harness if wire is open.

Frequently Asked Questions

What does CAT code INJ4-FMI5 mean?

CAT code INJ4-FMI5 (Cylinder 4 Injector - Current Below Normal / Open Circuit) is a serious-severity fault on Caterpillar on-highway diesel engines. This code flags cylinder 4 injector fault. CAT on-highway engines use HEUI (hydraulically actuated) injection pre-2007 and common rail post-2007. Confirm with CAT ET cylinder cutout test before replacing a $500-$800 injector. Diagnose with CAT ET (Electronic Technician) software.

Can I drive my truck with CAT code INJ4-FMI5?

Short distances may be acceptable, but running long with this fault risks progressive damage or forced derate. Address promptly.

How much does it cost to fix CAT INJ4-FMI5?

Typical repair is $400-$1800. Sensor / wiring fixes fall at the low end; injector, HEUI pump, turbo, or aftertreatment work falls at the high end. CAT dealer labor often requires CAT ET for calibration and parameter programming.

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